Safety at the Core: Uncompromising Stability in Extreme Conditions
The Advanced X-Lifter Hydraulic Controlled Lifting System.

Engineered for unmatched strength and precision, the X-Lifter redefines mining shovel maintenance with a colossal lifting capacity exceeding 1,300 tons. Designed to lift or split the industry’s largest shovels, its 90-inch stroke effortlessly separates the upper and lower sections, providing access to pin and bushing and ample clearance for carbody extraction. When lifting an entire shovel, the system’s elevation facilitates easy access to the side frames, rollers and tracks streamlining maintenance and repairs.
The X-Lifter is built with redundant cylinders in all main jacks, each equipped with hydraulic counterbalance valves to ensure unwavering stability. Its robust safety design allows for continued operation even in the rare event of a cylinder failure—maintaining the shovel’s uplifted position without risk of collapse. This ensures maximum reliability in the harshest mining environments.
For hydraulic shovels, the X-Lifter features a unique three-foot design, ensuring effortless attachment to the shovel. This innovation significantly reduces workforce and maintenance costs while providing improved access to the shovel’s critical components, optimizing efficiency and productivity.
Numerous other innovations, including a weld-free saddle that enables lifting an entire shovel with its boom in place, make the X-Lifter the most comprehensive solution in the industry. Designed with efficiency in mind, it continues to reduce workforce requirements for shovel maintenance, optimizing operations and minimizing downtime.
The X-Lifter is fully equipped with a wide range of adapters designed for the industry’s leading shovels. These include front attachments, weld lugs, under-boom saddles, shimming blocks, and crane mat cradles, ensuring seamless compatibility across various models. Being ready for any job, the X-Lifter eliminates unnecessary downtime, maximizing efficiency and productivity in demanding mining operations.
X-Lifter’s Hydraulic Control Unit: At the Heart of the System



The X-Lifter hydraulic control unit is engineered for precision and efficiency, featuring a high-capacity pump, programmable logic controller (PLC) with an intuitive display, hydraulic hose reels, and electrical control cables that seamlessly connect to the system’s jacks.
The control screen provides real-time system configurations through a clear visual interface, ensuring operators remain fully aware of operations at all times. The controller actuates valves based on laser sensors strategically positioned on each jack for precise level monitoring. Meanwhile, pressure sensors deliver real-time weight data, giving operators full visibility into system behavior, allowing them to respond instantly to any situation.
To maximize safety, the sensor-based alarm system automatically detects and reacts to out-of-norm conditions, such as excessive pressure or level imbalances, ensuring stable and secure shovel operation at all times.
Technical Specifications

| Rear Beam Assembly | |
|---|---|
| Jacks Configuration | Twin Cylinders |
| Structure Capacity | 750 short tons |
| Jacks Capacity | 680 short tons |
| Stroke | 90″ |
| Horizontal Clearance Between Footings | 44′ 10″ |
| Height adjustments | 96″, 106″, 116″, 126″ |
| Shim Block Heights | 10″, 15″ |
| Footprint (Each Jack) | 12′ x 7’3″ |
| Max Ground Bearing Pressure | 55.3 psi |

| Front Beam Assembly | |
|---|---|
| Jacks Configuration | Twin Cylinders |
| Structure Capacity | 600 short tons |
| Jacks Capacity | 692 short tons |
| Stroke | 90″ |
| Horizontal Clearance Between Footings | 44′ 11″ |
| Height | 14′ |
| Shim Block Heights | 7″, 10″ |
| Footprint (Each Jack) | 12′ x 7’3″ |
| Ground Bearing Pressure | 55.3 psi |

| Carbody Jacks | |
|---|---|
| Jack Configuration | Three Cylinders |
| Jack Capacity | 690 short tons |
| Stroke | 26″ |
| Height | 50″ |
| Footprint (Each Jack) | 12′ x 7’5″ |
| Ground Bearing Pressure | 71 psi |

| Hydraulic Control Unit | |
|---|---|
| Container Dimensions | 10′ x 20′ |
| Tank Volume | 200 US gal |
| Pump | 20 HP, 8 US gal/min., Phase Relay and Front-Rear Starter |
| Twin Hoses & Control Cables (4x) | 75′ |
| Power Cord | 50′ |
| Main Power | 600 V AC, 3-phase, 60 A, 60 Hz |
| Control Panel Supply | 120 V AC, 1-phase, 15 A, 60 Hz |
| Heaters (2x) | 5 kW |
| Control Unit | IFM CR7121S |
| Touch Screen | IFM CR1204 |
| Ports | Ethernet, USB, Canbus |
| Wireless (Optional) | WiFi, BlueTooth |
| Sensors and Controls | |
|---|---|
| Pressure Transmitters (14x) | One per Cylinder |
| Laser Level Sensors (4x) | One per Jack in use |
| Level Switches (2x) | One per Carbody Jack |
| Oil Levels | Level Switch Low (LSL) and Level Switch Low-Low (LSLL) |
| Counter Balance Valves (14x) | One per Cylinder |
| Clogged Swith | On oil Filter |
| Emergency Stop Switches (7x) | One per Jack + Control Room |
| Safety Features | |
|---|---|
| Load Safety Factor | 2x or more |
| Redundant Cylinders | Supports 1 failure per jack |
| Emergency Stop | Per ISO13849-1 Cat 4 |
| Holding Valves Closed on E-Stop | Each Cylinder, Tapped in Body |
| Pump Closed on E-Stop | Inline Starters and Relays |
| PLC Monitoring and Alarms | Imbalances, Pressure, etc. |
| Low Voltage only | All Jacks |
Disclaimer: The specifications and technical information provided are for general reference only
and are subject to change without notice. Logixs Technologies makes no representations or warranties,
express or implied, regarding the accuracy, completeness, or suitability of this information for any
particular purpose. All products must be installed, operated, and maintained in accordance with applicable
codes, standards, and manufacturer instructions. Logixs Technologies shall not be liable for any damages,
losses, or injuries arising from reliance on these specifications or from improper use of the equipment.
Users are solely responsible for verifying the suitability of the system for their intended application.

